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How to Find a Good Board Shorts Manufacturer

Writer's picture: The Idea LabThe Idea Lab

board shorts manufacturer

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In manufacturing, many turn to Alibaba for quotes without proper knowledge, leading to unpredictable pricing.


Just like buying a house or car, starting a garment business requires thorough research.


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When venturing into the world of garment manufacturing, finding a reliable and high-quality board shorts manufacturer is crucial. Whether you are a startup or an established brand, the right manufacturer can make or break your product line. This guide will walk you through the essential aspects of selecting a board shorts manufacturer, from fabric choice to quality control.


Fabric Choice


Choosing the right fabric is the cornerstone of manufacturing durable and comfortable board shorts. The fabric must resist pilling, fraying, and wear while maintaining a comfortable feel against the skin. Popular materials for board shorts include:


Nylon: Known for its strength and resistance to abrasion, nylon is a common choice for board shorts. It dries quickly and is lightweight, making it ideal for water activities.

Polyester: Another popular option, polyester is durable, retains its shape, and resists shrinking and stretching. It’s also quick-drying and often used in blends.

Recycled Polyester (RPET): An eco-friendly alternative, RPET is made from recycled plastic bottles. It offers similar properties to virgin polyester but with a lower environmental impact. When using RPET, ensure you verify the authenticity of the recycled content.


Printing Considerations


Printing on board shorts requires special attention to ensure the design remains vibrant and does not bleed or fade. Sublimation printing is a popular method for polyester fabrics, offering bright colors and durability. Key points to consider include:


Print Application: Ensure the print method is suitable for the fabric chosen. Sublimation works well with polyester, while screen printing may be better for cotton blends.

Color Fastness: The print should withstand exposure to water, sunlight, and washing without significant color loss.

No Bleeding: Ensure that the colors do not run when the fabric is wet.


Size Grading


Sizing for board shorts can be particularly challenging due to the need for a precise fit. A good manufacturer will offer comprehensive size grading services to ensure consistency across all sizes. This involves creating multiple patterns for different sizes, accounting for variations in waist, hip, and inseam measurements.


Authenticity of Recycled Fabrics


If you opt for recycled fabrics like RPET, verifying their authenticity is critical. Look for certifications such as the Global Recycled Standard (GRS) or the Recycled Claim Standard (RCS). These certifications ensure that the fabric genuinely contains recycled content and meets environmental and social criteria.


Washing Instructions


Different fabrics require specific washing instructions to maintain their properties and longevity. For example:


Nylon: Wash in cold water to prevent shrinking and avoid high heat in the dryer.

Polyester: Wash in warm water and tumble dry on low heat. Avoid bleach as it can damage the fibers.

Cotton-Poly Blends: Wash in warm water and dry on medium heat. These blends typically require less ironing.


Seam Allowances and Tolerances


Seam allowances and tolerances are crucial for the fit and durability of the shorts. Ensure your manufacturer has strict guidelines and quality checks in place for:


Seam Allowances: The extra fabric between the edge and the stitching line. Proper seam allowances prevent seams from splitting.

Tolerances: The acceptable range of measurement variations. Tight tolerances ensure consistency and quality.


Quality Control


Quality control is a vital step in the manufacturing process. A reliable manufacturer will have rigorous quality control procedures to check for:


Stitching Quality: Even, strong stitches without loose threads or gaps.

Fabric Quality: No defects like holes, tears, or uneven dyeing.

Fit and Finish: Consistent sizing and finishing touches such as reinforced seams and proper hemming.


Summary and Conclusion


Finding the right board shorts manufacturer involves careful consideration of various factors, including fabric choice, printing methods, size grading, and quality control. Opt for durable materials like nylon, polyester, or RPET, and ensure prints are vibrant and long-lasting. Pay attention to sizing to guarantee a perfect fit, and verify the authenticity of recycled fabrics. Proper washing instructions and strict quality control are essential to maintaining the high standards of your product.


Manufacturing can be a daunting process, especially for newcomers. Our consultancy service offers a comprehensive guide and support system to navigate these challenges, ensuring you find the right factory and avoid common pitfalls.


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